FOR EMBARGOED RELEASE: JUNE 2, 09:00 AM CDT
2 June 2025

Titomic Opens U.S. Facility in Huntsville, Establishes Global Headquarters and Deploys World’s Fastest Metal 3D Printing Technology

HUNTSVILLE, AL – Titomic Limited (ASX: TTT), a manufacturer of advanced metal additive manufacturing systems, has opened a new facility in Huntsville, Alabama, which will also serve as the company’s global headquarters. The site expands access to high-throughput cold spray manufacturing and repair capabilities for U.S. customers in aerospace, defence, and industrial sectors.

Titomic’s patented cold spray technology, Titomic Kinetic Fusion™, uses high-pressure gas to accelerate metal powders to supersonic speeds, bonding them together without melting. This solid-state process enables the manufacture and restoration of structural components using materials that are often difficult or inefficient to work with using conventional methods. Because it does not rely on heat, it avoids thermal distortion and enables bonding between dissimilar metals.

The Huntsville facility is equipped to produce or repair metal parts up to 10 feet in length at deposition rates exceeding 13 pounds per hour. It is intended to support U.S. efforts to secure sovereign manufacturing capability, reduce reliance on imported parts, and enable production at or near the point of need. These capabilities align with current Buy America programs and broader efforts to improve supply chain resilience for critical industries.

According to Jim Simpson, CEO of Titomic, “Our customers include aerospace and defence suppliers such as Boeing and Airbus. Establishing a facility in the United States improves our ability to work directly with customers and support their industrial and operational requirements. Selecting Huntsville reflects the region’s strategic importance to the U.S. manufacturing and defence sectors.”

The site is located on Alabama Highway 20 in a former Pratt & Whitney Automation building. It includes production, demonstration, and R&D capabilities, and complements the company’s existing operations in Australia and the Netherlands.

Titomic’s patented cold spray technology, Titomic Kinetic Fusion™, represents a shift from traditional subtractive methods, which rely on cutting material from billets. By depositing metal only where required, the process supports near-net-shape part builds with significantly reduced waste. This is particularly relevant in the use of high-cost materials such as titanium, where conventional machining can generate high volumes of scrap. The technology also enables repair and coating of worn surfaces in situations where conventional welding or heat-based techniques are unsuitable.

Titomic Limited (ASX: TTT) is the world’s leading provider of cold spray metal additive manufacturing solutions. Through its patented cold spray technology, Titomic Kinetic Fusion™, the company enables fast, scalable production and repair of high-performance metal parts without the use of heat. Titomic serves major customers in aerospace, defence, energy, and heavy industry, with operations across the United States, Europe, and Australia.

Titomic Kinetic Fusion™ is Titomic’s proprietary cold spray additive manufacturing technology. 

It’s an advanced manufacturing process that builds strong metal parts by spraying fine metal particles at supersonic speeds onto a surface. Unlike traditional methods like casting (pouring molten metal into molds) or forging (shaping heated metal with force), Titomic Kinetic Fusion™ doesn’t require melting.

Instead, it uses high-speed particle impact to “fuse” metals together in solid form, layer by layer. This allows parts to be created quickly, with less waste and faster output.

What makes Titomic Kinetic Fusion™ revolutionary is its ability to produce large, complex, or custom metal parts faster and more efficiently than traditional methods. It’s especially useful in aerospace, defense, and mining, where strength, size, and performance matter.

Titomic Kinetic Fusion™ also opens the door to repairing and strengthening existing parts without needing to replace them, saving time, money, and materials.

Media Contact Information: Titomic

Dr. Patti Dare
President, Titomic USA
E: [email protected]
P: +1 408-306-4975

Sarah Neeley
Chief Operating Officer, Titomic USA
E: [email protected]
P: +1 256-617-2929

For all other enquiries, please reach out to [email protected].

15091 AL-20,
Madison, AL 35756
United States