Titomic logo
Coatings & Repairs

Common Applications

The new, smarter way to protect & repair wind energy assets.

Extend mission life with lighter, more effective radiation shielding. Titomic Kinetic Fusion® allows unique fabrication of radiation shielding – customised precisely for your mission objectives.


Apply thin, effective radiation shielding to satellites with minimal weight.

Extended lifespan

Drastically mitigate incoming TD radiation to cost-effectively prolong satellite lifespan.

Cost effective icon

Less cost

Far more cost-effective compared to radiation hardening, enabling more missions to fly for longer.

Tick icon

Easy & fast

Applied directly to the body of the satellite in tailored sizes, shapes, and thicknesses for specific mission objectives.

Case study snapshot


Often located in coastal areas, wind turbines are subject to extreme corrosion, leading to rusting and pitting. Once a part is damaged and deemed inoperable, parts often need to be replaced, leaving operators to foot the bill for the purchase, transportation, and installation of new parts. 

The team at Fire Island Wind – a remote wind farm in Alaska run by GE Renewable Energy – needed repairs to a wind turbine heat exchanger. Replacing these heat exchangers is a logistical challenge, as they need to be drained, removed, and replaced, requiring hours of labor and costing up to $80,000. 


Titomic’s D523 was flown to Fire Island on a bush plane from Anchorage, Alaska. Once there, it was mounted on a light vehicle, complete with an air compressor and power generator. This enabled the portable and remote repair of these critical wind turbine structures. 

The D523 was used to blast away the corroded material and then to coat the affected areas with less than $500 worth of aluminium. Over time, the aluminium forms an oxide layer, protecting the underlying surface from further corrosion for years to come. 

The D523 uses a solid-state deposition method called cold spray, so it does not melt metals, and is able to fuse dissimilar metals together, including aluminium onto steel. Also, the repaired parts do not exceed 140 degrees Fahrenheit (60 °C), meaning heat exchangers can be repaired in-situ without draining, with no danger of deformation or affecting the metal’s grain structure. The system can also be used for repairs on ladder welds, broken teeth, gear boxes, shafts, and more. 

Previous slide
Next slide


Quick corrosion repair on wind turbine heat exchanger

Replacing damaged parts on wind turbines is both a lengthy and expensive endeavour.

Learn how cold spray technology can remove corrosion in just a few hours – and for just a few hundred dollars.


See what’s possible

Book a complimentary consultation to help decide if our solutions are right for you.

Our systems

Explore our systems for additive manufacturing, or see how we can integrate a solution into your production line to solve your specific manufacturing challenges.

Looking to manufacture with metals?

See what’s possible

Learn what other industry leaders have achieved with our TKF Additive Manufacturing System.

Titanium Valve Manufacturing with Cold Spray

Learn how Titomic’s D523 low-pressure cold spray system was used to quickly repair a classic car with no heat. The no-heat process does what welding, putty, and epoxies couldn’t for 20 years. Now, this vintage race car is back on the track, ready to take its driver toward the podium.

Read more