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D523 Standard & Custom

Onsite metal repairs & coatings with low pressure cold spray

Whether you’re working with metals, glass, ceramics or plastics, our low-pressure cold spray systems unlock a wide variety of applications: 

  • Prevent and repair corrosive damage and defects in cylinder parts 
  • Repair bearing seats 
  • Repair forms and patterns for casting plastic, glass and metal 
  • Hermetically seal radiators and air conditioning systems 
  • Add electrical conductive layers to materials 
  • Additive manufacturing and more
Medium pressure
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Machine icon Grey
Automated robotic production
Fuse dissimilar metals to create custom solutions
Additive manufacturing without distortion or oxidation
Create high-performance metal coatings
Powder feeder accurate to 0.5μm without clogging
Industry-leading build rates
Cost effective icon
Cost effective digital manufacturing
Manufacturing with advanced materials
System features
  • Low process temperature prevents part deformation, structural changes, mechanical and thermal stresses 
  • Localised spraying jet provides greater accuracy 
  • Restores thin wall parts where other methods fail 
  • High adhesion: 30-60 MPa 
  • Low porosity: < 1 %
System D523 
Powderfeeders (PB-45) 
Power connection 230V AC 50/60 Hz 
Power 3.3 KW 
Temperature settings Variable 20 – 600ºC 
Parameter logging (temperature, pressure and flow) Yes 
Closed loop integration Yes (optional) 
Spray parameter library Yes 
Carrier gas: Air/N2 Yes 
Gas requirement 6 bar/400L/min 
Mix air / N2 Yes (optional) 
Particle velocity -600 m/sec 
Spray rate -30 gr/min 
Air/N2 pressure control/ regulating Yes 
Full colour HMI touchscreen Yes 
Bus or ethernet/IP connections Yes 
Recommended for industrial robot applications Yes 
Weight and dimensions 43kg / 550 x 1420 x 266mm 

A wide range of metals can be processed. 

These include: 

  • Aluminium 
  • Zinc 
  • Copper 
  • Tin 
  • Nickel 
  • Babbit 
  • Gold 
  • Silver 
  • Platinum 
  • Inconel 625 (He)

With problem solving in our DNA, we can recommend the right materials for the best possible outcome

See what’s possible

Book a complimentary consultation to help decide if our solutions are right for you.

Need cold spray, but not a system?

Copamate offers engineering solutions and refurbishment using cold spray in Australia.
Get in touch to find out more via www.copamate.com

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